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Free-form surfaces are not new to mankind, and sculptured idols and monuments bear testimony to human skills They have been pervasive in manufacturing due to their exceptional performance and properties Novel optical systems with free-form optical surfaces were developed for the Polaroid X-70 instant camera They have found applications in the eyewear, electro-optics, defence and automotive industries Mirrors for surveillance, LTV lenses for lithography, X-ray mirrors for X-ray lithography, laser rods and windows are some of the important defence and commercial applications of free-form optics Free-form surfaces offer numerous advantages Among other benefits offered by free-form surfaces to optical systems are improvements in aerospace designs such as in the field of view, aerodynamics, detectability, and cost It is possible that semiconductor, lithography and imaging technologies can also benefit from free-form surfaces

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How to Generate Code 128 Barcode in RDLC Reports
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Beam Delivery Laser source outputs a collimated beam. Turning mirrors (see Fig. 25.2) guide the beam to the scanners. The attenuator is used to control UV beam power. Scanners move the beam on the worktable. The lens focuses the beam to the worktable.

IR (CO2) Drilling IR drilling requires the following:

Thermal ablation This ablation requires heating, melting, and vaporizing. CO2 IR wavelengths are reflected by copper. Large focus diameter The focus should be ~200 mm. Larger beam size The beam is adjustable through defocusing or apertures. Percussion drilling Each pulse removes a portion of dielectric material. High dielectric removal rate Scanner speed limits throughput. Postprocess clean A desmear process is required. See Fig. 25.3 for an overview of the CO2 process.

UV Drilling UV drilling requires the following:

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Step 1: For the Basic of RDLS report follow this link: Create RDLC report. Step 2: Download the bar code font 3 of 9 from this site: Barcode Font.

Free-form optics are not symmetric about any axis of revolution and are sometimes categorized as aspheres with non-rotational symmetry They are also referred to as conformal optics a combination of aspheric, spherical, cylindrical, conical, diffractive, plano or ogive (pointed) shapes Despite the particularity in the definition and the design of these surfaces, manufacturing systems treat them as free-form surfaces Some examples of free-form optical surfaces are shown in Figure 446

Photo ablation This process breaks molecular bonds. Minimal heat damage is inflicted on the surrounding area. Precise cutting The small focus diameter should be ~20 mm. Percussion drilling The hole diameter must be the same as the focus diameter. Trepanned drilling The hole diameter must be greater than the focus diameter. UV light is absorbed well by most PCB materials, but each material absorbs at a different rate.

The arithmetic logic unit (ALU) performs such operations as bit, arithmetic, and logic upon the contents of the registers and writes back the result into the register file into the designated register. These operations are performed in a single clock cycle. Each ALU operation affects the flags in the STATUS register, depending upon the instruction.

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Conformal Mask Processing A mask of holes made by drilling, etching, or laser-ablating the top layer of copper. CO2 is used for dielectric removal and a high ablation rate.

Direct Dielectric Drilling No copper layer is required. The mask in the laser beam defines the via diameter.

Via Formation with CO2 Only The copper layer is etched and oxidized. CO2 is used for copper and dielectric.

Creating Board Elements with Lasers Vias are created by having the laser beam make concentric circles or spiraled cuts. Laser pulse trains can be used to create vias or lines. Hole desmear can also be done by laser.

Fig 446: Various shapes of free-form optics and their applications [75]

Yitrium-Aluminum-Garnet (YAG).

The output pulse is ~120 nanoseconds. YAG was first used for laser PCB drilling. It provides high pulse energy. Yitrium-Vanadate (YV04).

YVO4 s output pulse is ~20 nanoseconds. Its repetition rate is ~100 KHz. Currently YVO4 is most commonly used for PCB drilling.

X-Register Low Byte X-Register High Byte Y-Register Low Byte Y-Register High Byte Z-Register Low Byte Z-Register High Byte

25.3.6.3 Yitrium-Lithium-Fluoride (YFL).

The fabrication of free-form optical surfaces requires multi-axis machining centres and the use of the metrology system The machining precision needed to meet the system performance requirements for free-form optics, non-traditional military optics, for example, exceeds the capabilities of commercially available machine tools and processes by two to three orders of magnitude These free-form optics, machines, and metrology devices represent the next frontier in ultra-precision machining technology Table 44 compares the accuracy obtainable by the three methods of manufacturing

The output pulse is ~50 nanoseconds. YFL is more efficient, providing five times the absorption coefficient of YAG at the pump wavelength.

Hybrid Lasers (UV and CO2) Figure 25.4 shows a flow of the use of hybrid lasers for via formation. This hybrid is the combined use of CO2 and UV laser technology.

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